Showing posts with label Mainspring. Show all posts
Showing posts with label Mainspring. Show all posts

Job Number 250148


The mainspring broke after a couple days of running. I'll change it out, then start the test cycle over.


Elgin serial number 3793826 is a grade 70, 18 size, 15 jewels, made about 1890. This is a B.W. Raymond model.

Job Number 220082

This 18 size Elgin includes a latching cam that can lock the movement in winding mode to facilitate adjustment of the bare movement without the case. A "negative setting" movement like this goes into setting mode when removed from the case making rate adjustment problematic. These little parts are often missing from these watches.

The movement is a grade 208, 18 size, 7 jewels, made about 1900.

The first full wind after assembly broke the mainspring. Well better now than after it's sent home.



Follow the album for this project here:

Job Number 220002, Continued

This 16 size, grade 374Father Time movement came in reported to have a non-functioning up/down indicatorOn taking it apart I found the entire up/down mechanism inexplicably missing. I have never seen these parts for sale.


Miraculously, a source turned up with a cache of NOS parts for this complication. They weren't cheap, but they're here and it looks like it will all work.





The parts will work, but there is one problem. The stack of gears that transfers motion from below the mainspring to the dial side is too tall. The barrel bridge does not sit all the way down in place. The part that solely (as far as I can tell) dictates that height is the pinion 'G'. All the other parts have a fixed size and the arbor of the assembly just floats at the lower end so it doesn't care.

On close examination, I noticed that part G is really rough on one end in particular. On the other end it flatter, but does have a barely notable lip on the hole. These ends should be polished smooth.

I think this part is unfinished and it is by design that this piece should be reduced for the particular movement during final assembly at the factory since each movement could be just a bit different and this assembly needs to fit to a higher tolerance than other parts under that bridge. 


Here is the slight gap, visible at the left end of the upper plate as it sits on the up/down assembly. It seems like the pinion needs to be shorter by that amount.

I need to study the whole thing more and think about it before doing anything though.
Meanwhile, here's more parts from this movement that are getting hard to locate. The mainspring for Elgin's motor barrel hooks at the edge of the spring end. This the only time they used ends like this, on 16 and 18 size motor barrels. These springs are still around, but have become more expensive.
That hook attaches to a machined-in raised portion at the end of the slot at the outside edge of the barrel.These barrels are really, really hard to find if that hook area breaks or wears. It looks like a tab cut as part of the slot that could be duplicated, but it is isn't. It is manufactured into the floor or the barrel. I have not been able to succeed at repairing one of these in a way that would last.

When I first started watchmaking around 2000, I had 3 or 4 of these barrels. They all have been used in repairs. I did not at the time realize how scarce they would become.

By the way, most of my project get a single blog post. Some, like this, will have more than one. To look for project posts, use the search box with the job number. See all the posts for this project here

Job Number 220006

Well that's a broken mainspring ... Also a broken tooth on the ratchet wheel.

Over on Instagram I received several comments and a couple direct messages about this image asking how this could have happened to a mainspring.

Although this is a spectacular case, it's not uncommon with old steel springs. The watch was wound up when it stopped running for what ever reason. The spring was at least mostly coiled in toward the middle. It partly "set" in that shape over time, so tension on the coils was uneven. There was some rust that weakened the material. The outer coils just gave way at some point and opened up, while parts of the spring stayed "wound" in the middle. The weakness and uneven tension cause multiple breaks because the spring can't uncoil.



This keyless works design in many smaller Elgins is something to be dreaded. It very often works poorly as it depends on springs and other parts having just right tension and very low wear. Thankfully this one is almost like new and works perfectly.

This movement is a grade 289 Elgin, 6 size, 7 jewels, made about 1907.

Everything is in really nice condition. There's a slight grain to the finish on the plates.


I ended up replacing the upper balance jewel due to just a bit too much wear. A hairspring adjustment was also called for, and I am pretty sure that still isn't quite right. It's always a pain with these smaller Elgins... I'm leaving it in the case running for awhile, so the stem will be in winding mode.


It took quite a lot of work to get the rate in the ballpark, but it's finally ready for a few days of testing. Mechanically, just as far as running correctly, it's very good.

Job Number 210157, Elgin Grade 240, B. W. Raymond

This one started out interesting. The mainspring is completely missing.

It's a motor barrel so the barrel came right apart as I disassembled. 

Broken balance staff...


The movement is an Elgin grade 240, 18 size, 19 jewels, B. W. Raymond model, made about 1909.


Installing a brand new, strong, alloy mainspring in Elgin's motor barrel is tricky and has to be done carefully. Should this spring go flying it could do serious injury. 
Assembly seemed to go well... at first.
The bevel pinion and clutch failed to rest in contact in winding mode. The movement wouldn't wind. Odd... 

At first I thought either of the parts might be an incorrect substitute. Some Elgin bevel pinions have an extra shoulder at the back that would perhaps cause it to sit further up. But I was able to determine that all these parts were correct by comparing them to a Veritas I happen to also have on the bench. The bevel pinion can move up, as shown here. But the clutch is as far back as it can go in winding mode in this image. What could the trouble be? Quite a mystery...

In the old Google+ days it was easy to turn this sort of thing into a watchmaking puzzle and post the answer later. Here, I guess I'll just go right ahead and divulge the problem.

On the dialside where the lever is, there is a spring loaded cam that pushes the clutch into winding mode "by default". When the lever is pulled out, it pushes the setting lever, and thus the clutch forward into setting mode.

The setting lever cam was installed incorrectly such that the spring pushed the clutch into setting position, and block it from going all the way back for winding. The direction the clutch push by default was the clue. The last person in this watch took the setting lever off and and put it back on the wrong side of its spring.

Next up, the pallet and balance staff.

The broken staff is removed by cutting away the hub in the lathe, then breaking the riveted side away in a staking set.


This shows riveting on the new staff.

Things often don't fit perfectly. I had to tighten the hairspring collet using this dedicated tool. 

The roller table for this movement is a double roller in two parts. I guess I didn't take a picture of that. It takes some extra careful work to assemble. You can see one of these here.

Running well so far...



I replaced one of the plate screws that was an incorrect style, and added a couple of timing washers. It's now ready for a few days of testing.

Job Number 210153, Hampden Special - Before

Broken mainspring...

Unfortunately this spring is a bit scarce. I don't think I have one. The hunt is on.

These are some "before" pictures of this next movement. It's an 18 size Hampden Special, 17 jewels, made about 1896.

Clearly this one has not been cleaned in a long while.



Is that literally saw dust in there?

Find more Hampden examples here:


Job Number 210151, Elgin Grade 478

Here we have an Elgin grade 478 railroad grade watch. It is 16 size, 21 jewels, lever-set, made about 1928. It features a 10k gold filled open face case.


It had a broken mainspring but no other problems. Can you spot the break?







Both case and the movement are marked B. W. Raymond. The case mark is rather rare.


See the album for this project here:
https://photos.app.goo.gl/VWfGeppiZposjhvB7

Job Number 190043

We see a lot of pocketwatches with discolored plastic crystals. They can appear tinted blue or green but yellow is the most common. Sometimes it appears that the color is the dial, but it's not.

The crystals are not supposed to be this way, they were originally clear. Over decades these early types of plastic decayed and changed. While doing so, they gave off a corrosive gas that very commonly, as is the case on this Hamilton, severely damages the hands and often the dial too. In the worst case, the corrosion will extend to internal parts inside the movement through the center of the dial.

It's temping to think that plastic crystals are always "cheap" replacements. But this is not necessarily so. Plastic crystals were considered a technological improvement over glass as they were said to be "unbreakable".

Some people prefer to leave these crystals on as original. This may be fine. Many believe that the degassing stopped long ago. On the other hand, some say that the old plastic crystals should always be replaced to avoid the risk of further damage. I don't know. This plastic crystal was replaced with glass.


Broken mainspring...
 The train...
The Hamilton pallet fork and pallet bridge...

Hamilton hairspring stud clamps, which are pretty small, have two small screws, one for each side of the stud. It always takes a little holding of breath to get these placed with the balance bouncing around, but there are a few tricks that make it easier.



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